Bio Medical Waste Management

 

 

Autoclave

  1. The Vacuum Autoclave / Sterilizer is designed for Sterilization of regulated Bio-Medical Waste generated from the Hospitals for destruction of bacteria and related organism.
  2. The Sterilizer is required to handle Bio-Medical Waste of 10-100 Kg / Per Cycle of Sterilization. The weights of waste are given data, for designing the equipment and the equipment is able to perform approx. 5 cycles per shift of 8 Hours in a day.
  3. The Equipment to treat medical waste shall be operated in accordance with the following minimum requirement specified by the Pollution Control Board.

OPERATING PARAMETERS FOR WASTE MANAGEMENT (AUTOCLAVES):

Operating Temperature
135°C
Operating Pressure
2.2 Kg. / Cm2 or 33 Psi
Residence time for above two parameters
30 Minutes
Drying through Vacuum
20 Min. after (sterilization).
No. of pre-vacuum pulses
1 - 5
TYPES OF MEDICAL WASTE TO BE STERILISED / AUTOCLAVED
  • 1 Waste Sharp, , Needles, Broken Ampoule
  • 1 Highly Infectious Waste, Blood Bags, Lab Culture, Bio-Technology Waste
  • 1 Isolated Waste.
  • 1 Discarded Glassware (Broken Syringes)
  • 1 Solid Waste, Infected Cotton, Swab, Sutures
  • 1 Disposables PVC / Plastic / Card Board / Thermocol / All Catheters.

CONSTRUCTION AND FEATURES

DESIGN:

  1. The Equipment is designed with low chamber floor height for easy loading and unloading the SS Material with adequate thickness of sheets / reinforcement so as to withstand the hydrostatic test without the sign of leakage, sweating or permanent deformation.
  2. The Autoclave is consisting of a Chamber, Steam Jacket and Separate Boiler. The Chamber is made of sturdy 316 L Stainless Steel with thickness of 6mm. The Jacket is made of sturdy 304 L Stainless Steel with thickness of 5mm.
  3. 0.2 Micron Special Filter is used for air to equalize chamber pressure while pulsing.

 

DOOR:

  1. Single Door Radial Locking Type.

INSULATION:

  1. The Jacket is fully insulated with logging material of glass wool.

MOC:

  1. Chamber, Jacket outer walls, Door Valves, Piping, Fitting (Non-Corrosive Material SS) Carriage, Trolley, Rails, Tray etc, (Low Carbon Stainless Steel).

FILTER:

  1. 0.2 MICRON (PULSING) alternatively oil bath of letting out the residue much Higher temperature 150°C so that the Exhaust is free from Microbial.

HEAT EXCHANGER:

  1. To Reduce Temperature and ensure better life or Vacuum Pump.

GASKET:

  1. Silicon Expansion Type

CONTROLLER:

  1. Micro Controller with Real time clock and communication port connecting the Computer and the printer.

FLOAT SWITCH:

  1. Auto filling and low water protection device for heater.

PULSING:

  1. A high vacuum model with vacuum pump and controller.

FILLTER:

  1. 5 Micron - Vacuum Breaking.

SAFETY:

  1. Air drawn from the system during the pre vacuum phase and the steam Condensate drained from the system shall be treated with steam at a Temperature of 150°C to 155°C for safety of the operating personnel and Environment.

CABINET ENCLOSURE:

  1. Set enclosed the whole equipment and free from dust and tampering of foreign Body.

ODOR:

  1. The condensate left out with other residues will be fully treated for odorless.

CONTROL AND MONITORING SYSTEM:

Fully Automatic Micro processor or PLC based programmable shall be provided for controlling and monitoring the sterilization cycle with real time printing giving cycle progression each minute indicating stage of cycle, Data, Day, Load Identification Number, Temperature and Pressure or Vacuum, Errors and Failures, unchangeable data and time record in during each cycle to avoid any tampering by operator.

 

Voltage 230+ 10% 3 Phase / 440 Volts
Frequency 50 + 3% Hz 50Hz

 

TRANSFER TROLLEY&SS CARRIAGE

For loading unloading manually, MS painted transfer trolley with perforated cylindrical enclosed SS carriage will be provided.

 

No. Of Bed Waste Generation (Approximate) Required Volume of the Autoclave Model No
Up to 50 10 Kg / hour 100 Ltrs BMW 10
50 - 200 25 Kg / hour 250 Ltrs BMW 25
300 - 500 50 Kg / hour 500 Ltrs BMW 50
500 - 800 75 Kg / hour 750 Ltrs BMW 75
800 and above 100 Kg / hour 1000 Ltrs BMW 100

 

Shredder

To shred the heated waste like stringer glass valve, plastic catheters, IV bottles and plastic products.

 

  • Low-speed, low-noise and vibration-free operation.
  • High torque due to 2-stage spur gearing with epicycle gearing.
  • Fully hardened knives made of high quality special steel for long tool life.
  • Robust modular system hospitals, clinics, general and nuclear medicine, labs, banks, offices, chemical-pharmaceutical industry, medical technology, metallurgy, authorities, department stores, electronics industry a.m.m. Size reduction of recoverable and residual waste for the purpose of volume reduction recycling destruction of confident data.
  • Customized programmable control system with automatic reverse mode.
  • High fit accuracy of cutting shafts due to multiblade reaming.
  • Various shapes of knives to meet various thru put and material requirements.
  • Permanent quality and production control.

 

 

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Address : No 217, SIDCO Industrial Estate, North Phase, Ambattur, Chennai – 600 098. India
Phone:– 044 - 26244383, 26244393
Mobile:+91-9962567028, 9962567020
Email Id: reico@relianceinstruments.com

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