Granulation Section

 

 

Fluid bed dryer (capacity 30 kg to 500 kg)

Specifications

Fluidized bed drying is the optimal method for controlled, gentle and even drying of wet solids. The intensive heat/mass exchange of the fluidized bed product makes this method particularly effective and time-saving. The technology is also suitable for post-drying of spray granulated or extruded products with very low residual moisture. Fluid bed dryers are most suitable for drying granules, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, foodstuff and allied industries.

 

Features
  • In compliance with cGMP guidelines
  • Uniform Drying with reducing Drying time
  • Quick Dismantling of Dutch Sieve & Perforated Sheet at the Product container
  • Enhanced heat and mass transfer through intimate contact and mixing with the fluidizing gas.
  • Heat sensitive materials can be dried at temperatures lower than the boiling point due to reduced vapor pressure.
  • Indirect heat transfer surfaces can be added to increase capacity or reduce bed area .
  • Closed cycle Fluid Bed systems, in which inert gases can be recycled, are available to handle toxic products, oxygen sensitive products, or flammable solvent wetted materials.
  • Atmospheric inlet air is filtered by means of single / multi stage filters of 20 microns to prevent any fine dust to pass through the product.
  • Steam Coil made out of 1" dia. SS 304/316 finned tube & is designed to get pressure of around 3-4kg./cm^2 (working pressure 3 kg/cm^2).
  • Digital temperature indicators cum controller is provided with the unit to indicate the inlet and outlet air temperature as well as to controller the present inlet air temperature.
  • Air suction and discharge dampers provided to control the inlet and outlet air flow.
  • An explosion safety flap of adequate capacity at the rear end of the dryer
  • Timer provided to set the process time which will cut off the motor supply after pre-set time period
  • Physical properties of the material can be restored due to gentle vibrations

Models : Capacity 30 Kg – 500 Kg

 

 

Rapid mixer granulator (capacity 50 ltr to 600 ltr)

Specification

Rapid Mixer Granulator is designed to achieve excellent mixing & consistent granules at lower operating cost along with higher productivity. Better mixing closed control of granules size leads to faster tableting speeds with improved quality & least ejections.

 

Features
  • All contact parts are made out of S.S.316 as per GMP standard.
  • The mixing bowl is with conical top and lid lifting is pneumatically operated.
  • The main drive shaft is connected to the gear bare shaft through extra bearing housing.
  • Hopper is inserted horizontally through the wall of the bowl to break the product to granules of required size which rotates at two speeds 1500/3000 RPM.
  • The granulator shaft where it enters the bowl incorporates air purged seal similar to the one provided in the main drive.
  • Machine available in flameproof and non flameproof models. Machine has two panels main panel and operating panel
  • Uniform distribution of all formulation ingredients.
  • Short mixing and granulation time.
  • Useful working capacity of upto 80% to 40% of bowl volume.
  • Drying under vacuum, at lower temperature with solvent recovery system.
  • Three blades Design for efficient mixing with a high speed granulator (chopper) is inserted horizontally through the wall of the bowl to assist blending of powder and to break the product to granules of required size.
  • Platform is SS 304 which is dimpled for anti slip property entire stand is also  cladded by SS 304
  • Chopper housing is entirely made from SS 304 having air purging and special seals. Discharge piston has face sealing matching the vessel interior.
  • Lifter can be fitted for loading of material.
  • 5 microns filter assembly will be provided on top lid in stainless steel housing to eliminate dusting in granulation area.
  • PLC with touch screen MMI with printing facility.
  • VFD can be provided to change the RPM of impeller .

Model : Capacity 50 ltr to 600 ltr

Atmospheric tray dryer (model 6 tray, 12 tray, 24 tray, 36 tray, 48 tray, 96 tray, 192 tray)

A tray Dryer is an enclosed insulated chamber in which trays are placed on top of each other in trolleys. Tray Dryer are used where heating and drying are essential parts of manufacturing process in industries such as Chemicals, Dye stuff, Pharmaceutical, Food Products etc. The material to be dried either wet or solids are placed in the trays. Heat transfer takes place by circulation of hot air by electric heaters or steam in radiator coils. Blower fans are installed inside to ensure proper circulation and transfer of heat. A control panel to control the temperature and other parameters is fixed outside the dryer.

 

Features
  • All contact parts made of SS 316 as cGMP standard
  • Design for uniform circulation of hot air in the drying chamber
  • Heating cold and fan motor having electrical inter locking for safety of heating elements
  • Electric/Steam/Thermic Fluid heating system
  • Fresh air inlet and outlet air flow can be adjusted with damper control valve
  • Trays in SS316
  • Trolley and Steam coil in SS316
  • Silicon Door Gasket
  • FLP Motor and Electricals
  • Digital Temperature Indicator(FLP)
  • 10 Micron Air Filter at inlet
  • Adjustable Air outlet Damper
  • Explosion vent for safety

 

Model : 6, 12, 24, 36, 48, 96, 192 Trays

 

Octagonal blender(capacity 250 ltrs to 3000 ltrs.)

Specification

Octagonal Blenders are used for blending the most delicate & fragile free flow products like powder or granules , due to its octagonal shape is designed to process to larger volume of material. It occupies less space compared to other similar blenders like 'V' and Double Cone. The blending takes place at low speed during operation. It is well balanced even in higher capacities. It is very useful for pharmaceutical industries wherein gentle blending of dry granules of powder is to be done.

In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, which requires less RPM. Octagonal blenders are mainly suitable for Crystalline & Granular type material.

 

 

Features:
  • Contact parts in stainless steel 304 or 316
  • Octagonal shaped with rectangular center, conical discharge frustum and rectangular top frustum
  • Piped baffles provided to reduce mixing time and to avoid dead spot.
  • Manhole with gasket is provided to fix baffles and for ease of cleaning the shell
  • Charging and discharging is through a butterfly valve. A conical adaptor can be provided for fixing charging drum after butterfly valve
  • Unit can be provided with bin charging arrangement
  • All moving parts are enclosed in guards
  • The power consumption is comparatively lower than the other similar type of blenders
  • A safety railing with a limit switch is provided for operator safety · Manual Inching arrangement can be provided
  • Flame - proof motors with flame - proof push button stations can be provided.

 

Model : Capacity (250 ltrs to 3000 ltrs.)

 

v’ shape blender (capacity 250 ltrs to 750 ltrs)

Specifications

The "V" Blender is self-contained tumble blender intended for laboratory, Pilot-plant and scale-up applications. It is suitable for processing a variety of materials including pharmaceuticals, chemicals, foods, cosmetics, plastics and synthetic fibers. As the "V" shaped blender rotates, the tumbling action brings about mixing of the ingredients. The result is almost a consistent, uniform, predicable blend that can meet the product specification.

The V-Blender is made of two hollow cylindrical shells joined at an angle of 75° to 90°. As the V-blender tumbles, the material continuously splits and recombines, with the mixing occurring as the material free-falls randomly inside the vessel. The repetitive converging and diverging motion of material combined with increased frictional contact between the material and the vessel's long, straight sides result in gentle yet homogenous blending.

 

Features:
  • The "V" shape gives sufficient continuous movement to the granules, result in good quality.
  • Suitable for dry mixing of products in powder form.
  • Easy for loading and unloading.
  • Easy for cleaning.
  • All contact parts are made out of SS316 or SS316 L quality material.
  • General structure & safety guards made out of SS304 as per GMP
  • Manual rotating facility with hand wheel for inching.
  • Flame proof drive motor along with flame proof starter.
  • Vacuum loading facility for material charging.
  • Main drive provided with variable frequency drive to control blender rotational speed
  • Charging and discharging is through a butterfly valve.
  • Guard rails are provided with limit switch for safety.

 

Bin/Coge Blender or Conta Blender

Specification

Conta blenders are used for blending of dry powders for tablet production and capsule, which facilitates better flow for tablets and capsules. This is a closed contained, totally dust free single step transfer system. It can handle more than one size of container tumblers. Conta Blender are used for mixing, lubricating and blending in Pharmaceutical, Food, Chemical and cosmetic industry. This is a closed and contained system where by a single step transfer material from container of the Conta blender is transferred to the tablet press hopper.

Features

  • All contact parts SS 316or 316L and Noncontact parts are SS304.
  • A suitable fencing around the cage with an entry point for the bin on detachable trolley.
  • Limit switch on entry door to prevent the accidental operation of the cage.
  • Processing of different sizes of production in single equipment.
  • Dust free operation in solid dosage processing area
  • Flexibility of accepting variable bin sizes providing wide range of batch volumes.
  • cGMP construction with cladded polished S. S. sheets.
  • The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.
  • Charging and discharging is through a butterfly valve.
  • Suitable leak proof vent on top.
  • Processing of different sizes of production batches in single equipment with scale up data.

 

 

Model : Capacity (250 ltrs to 2000 ltrs)

Double Cone Blender

Specification

Double cone blenders are versatile machines used for mixing dry powder and granules homogeneously. These machines have a cylindrical shell with two conical frustums provided with opening for charging and discharging. The solids being blended in these units can vary in bulk density and in percentage of the total mixture. Materials being blended are constantly being intermixed as the Double Cone rotates.

Features:

  • The conical shape at both ends of Double Cone Blender enables uniform mixing and easy discharge.
  • All contact parts are made out of SS316 or 316L
  • Maximum care has been taken to ensure safe operation of Double Cone Blender.
  • Manual rotating facility with hand wheel for inching. The same will be provided with SS cover & limit switch.
  • Two nos. of safety road will be provided at back side.
  • Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
  • Cones of the Double Cone Blender will be mirror polished from the inside & outside & structure will be matt polished.
  • All moving parts of the Double Cone Blender are covered with SS304 covers.
  • Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
  • The conical shape at both ends enables uniform mixing and easy discharge.
  • Worm reduction gear use for speed reduction.
  • Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
  • Inside & outside of the cone will be polished to the mirror finished.
  • Hand wheel will be provided for manual tilting of cone.

 

 

Model : Capacity (100 ltrs to 3000 ltrs)

Mass mixer. (Capacity 200 ltrs to 7000 ltrs)

Specification

Mass Mixer is a pharmaceutical machine, specially designed for thorough mixing of wet as well as dry or lump material. It is suitable for tablet granulation process. The Mass Mixer Machine is basically mixing a assembly wherein the mixing stirrer is in horizontal position in the container & have a single speed, simple rotation. The stirrer rotates around itself at a very slow speed inside the bowl and thereby achieving intimate mixing of dry or wet materials of Tablet Granulation, Powder, Chemicals, Food & Confectionaries Materials.

 

Special Features :
  • All contact parts of mass Mixers are made out of S.S.316 or 316L quality material as per cGMP
  • Compact design requires comparatively smaller floor space.
  • Single stirrer with single speed for dry & wet mixing.
  • As stirrer's sealing’s comes in contact with product, there may be any black particle contamination problem, after sealing bush got wear & tear.
  • All non contact parts in the mass mixers (general structure) are made out of mild steel and cladding with SS304. Contact parts are polished to the mirror finished and non contact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model.
  • All moving parts are enclosed with safety guards.
  • Thrust bearings are provided to carry out rigid thrust load.
  • Easy for cleaning & operating.
  • Simply designed SS304 dust cover provided with one port for material charging & inspection.
  • Interlocking system with top dust cover, to avoid accident, during process. The container tilting system provided for easy unloading of material and easy cleaning.
  • Specially design all moving parts provided with provision of easy lubrication.
  • Conventional efficient mixing through paddle type blades welded to the main shaft horizontally mounted in the container & has single speed, simple rotation.
  • Easy for cleaning and operating.
  • Safety Plastic dust cover provided for apparently seeing the mixing process.
  • Interlocking system at plastic dust cover is provided to avoid the accident.
  • The tilting device provided by means of hand wheel for easy unloading of the material.
  • Specially designed self adjusting sealing arrangements to ensure no black particle enter into the mixing drum.

Model : (Capacity 200 ltrs to 7000 ltrs)

 

Vibro Shifter (model 12”, 20”, 24”, 30”, 36”, 48”,60”)

Specifications

Vibro Shifter are circular gyratory screens used to separate solids from solids and liquid from solids to ensure the correct product quality of powders or liquids is achieved by removing oversize contamination. Vibro Sifter consists of Specially Designed Motor mounted vertically at the center of the base plate of the Screen. The Screen is in between feeding hopper and bowl. The material is fed on to the centre of top screen. The undersize material passes rapidly through the screen during its travel to the periphery. The over size material get continuously discharged through a tangential outlet. This is achieved by specially designed Vibratory Motor along with eccentric Top and Bottom Weights.

 

 

Features :
  • All contact parts made of SS 316 as per GMP standard
  • Easy dismantling and cleaning
  • Faster output at low power consumption
  • Double & Triple deck screens with outlet and hopper for bottom deck available on request.
  • Special requirement like brushing arrangements, SS lid with charging port and spring loaded outlets.
  • Noiseless, Maintenance free & high speeds
  • Standard machine are with TEFC motor explosion proof / flame proof motor material

 

Models: Screening Diameter of (12”, 20”, 24”, 30”, 36”, 48”, 60”)

 

Multi mill ( 3HP, 5HP)

Specifications

Multi mill is used for high speed Granulating, Pulverizing, Mixing, Shredding and Chopping, etc, of a wide range of wet and dry materials without special attachments. This machine utilizes the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction. The material is dropped axially from a feed hopper in to the commutating chamber where it comes in contact with blades rotating at high speed. Differentially edged blades in desired direction of rotation achieve shear. Material Entering the chamber is imparted to the periphery and passes through the circular screen tangentially and radically achieving size reduction.

 

Technical Specifications
Output
50 kgs To 200 kgs/ Hour.
Rotor Assembly Diameter
250 (Approx)
Rotor Speed
750/1500/2300/3000 R.P.M.
Beaters
12 knife & impact edges & 2 Scrapper Blades
Screen Dimensions
INNER DIAMETER – 260 mm HT- 135mm
Motor
3.0 HP / 5.0 HP, 440 V 50Hz, 3 Phase
Material Charging Height
1445 mm (Approx)
Overall Dimensions (mm)
880 x 955 x 1650 mm (H)
Net Weight
275 KGS (Approx)
Gross Weight
425 KGS (Approx)
Case Dimensions (mm)
1200 mm X 1250 mm X 1860 mm (H)

 

Features
  • Beaters and shaft are made of stainless steel 316 quality and beaters are further hardened & Beaters are fitted on a shaft.
  • Efficient de-burring & de-dusting and full suction of excess powder
  • Direction of beaters can be changed by reversible switch.
  • Beaters assembly is swing type, dynamically balanced which reduces vibration and noise level and increases bearing life.
  • 12 nos. Beaters are of knife and impact edges & 2 nos. beaters are of scrapper blades types.
  • All contact parts are made of SS 316 as per cGMP Standard and can be easily & quickly dismantled and cleaned.
  • Multiple combinations of Screens / Speeds / Number of Blades
  • Built in Variable Frequency Drive for multiple speeds
  • Castors are provided for mobility of the machine

 

Model : 3 HP, 5HP

Coating pan (model 12”, 24”, 36”, 48”, 60”, 72”)

Specification

 

Coating Pan is extensively used to coat the outer surface of the tablet with a thin layer of Coating Material. The pan has a round shape and mixing baffles are positioned on the central sector of the drum. The standard pan is elliptical in shape, mounted at 30° angle. The Coating round pot is rotated by variable speed. Simultaneously Hot air is supplied through inbuilt Hot air blower system which dries rapidly and evenly thus forming a solid and smooth surface.

 

Features
  • A wide range of batches can be processed in the same machine with the same drum.
  • Coating Pan made of SS 316 or SS 316L material and mirror polished from inside & outside.
  • Special type baffles with proper spacing are provided inside the pan for exposing all the tablet surfaces to get uniform coating and tablet turning while rotating of the pan.
  • Built in Variable Frequency Drive for multiple speeds
  • Digital Temperature Controller provided with necessary temperature control device with interlocking for heater function.
  • The flexible and adjustable air flow pipe allows for suitable positioning in the pan and easy withdrawal for loading or unloading.
  • Peristaltic pump for metered dozing.
  • The maximum operational capacity is 30 % of coating pan volume.
  • Needs no foundation; can be installed on properly pre-leveled floor.

 

 

Model: Pan Diameter 12”, 24”, 36”, 48”, 60”, 72”

Starch Paste Kettle. (Capacity 100 ltrs to 1000 ltrs)

Specification

Starch Paste Kettle is used for preparation of Starch Paste. Hemispherical shape ensures that the Heating of the Starch Paste is Uniform & gets more surface area. The tilting type arrangement ensures ease in unloading the paste into any container or vessel. The Starch is put in the kettle and water is added till desired thickness is achieved. The Kettle is jacketed and heated till the starch melts to a thick paste. This paste can be agitated either manually or with an anchor type agitator.

 

Features :
  • All Contact parts are made up of SS316/ 316 L as per GMP Standard.
  • Heating insulation is provided to avoid heat loss
  • Equipped with a temperature controller and a temperature indicator provided for temperature control and indication.
  • Hemispherical bowl & anchor type impeller design for proper mixing of paste.
  • Mixing stirrer with Variable Speed
  • Has an independent resting type frame work where no foundation is required.
  • Jacket is provided with steam accessories i.e pressure gauge. Safety valve and vent cock
  • Hydraulic lifting and lowering arrangement as an option.
  • Tilting arrangement for kettle is provided for discharge for starch paste.
  • All internal surfaces have smooth rounded edges with smooth mirror Polished.

 

Model: (Capacity 100 ltrs to 1000 ltrs )

Packing Conveyor ( as per requirement )

Specification

In pharmaceutical packaging, conveyors are used to maximize packaging line efficiency. Selecting and integrating the conveying system for pharmaceutical packaging environments requires careful and early consideration. Failure to give proper attention to the conveyor system can result in waste, excess costs, and higher cycle times. Conveyor mechanisms are used as components in automated distribution and warehousing. It is considered a labor saving system that allows large volumes to move rapidly through a process, allowing companies to ship or receive higher volumes with smaller storage space and with less labor expense.

 

Features:
  • Structure is made of S.S. 304, 30 mm sq. pipe, 16 SWG with matt finish.
  • A/c frequency variable drive.
  • Belt - alignment system for long life & straight running of belt.
  • Direct gear drive.
  • Length can be made as per customer requirement.
  • S.S. elegantly matt finishing.
  • Adjustable height of conveyor belt, to align with other machine of the line
  • Self - alignment bearing for easy maintenance.
  • Rigid Vibration free Construction for trouble free performance.

IPC Bins

Specification

IPC Bins are used for handling, storing, transporting and mixing of pharmaceutical powders and granules. Bins are the accepted industry standard for powder handling & Processing application where containment is required. Ease of Cleaning, Provide Containment, work in progress storage & testing, quick batch changing & repeatedly homogeneous blending.

 

Features:

  • All contact parts AISI 316/316L as per GMP regulations.
  • Universal bin Handling and stacking system for easy automated handling and stacking of bins
  • It helps to control containment and cross contamination.
  • Lid is provided on top for Charging and the lid is big so that the complete washing is easy
  • Discharge through bottom discharge butterfly Valve.
  • Mirror finish Surface of Inside tank. Matt or mirror finish from outside as per customer requirement.
  • Without any nooks and corners for easy cleaning with food grade silicon gaskets.

Model: Capacity 30 Kg/Hr to 1200 Kg/Hr

Osculating granulators

Specification

 

Oscillating Granulators is used for both wet and dry granulation process. Oscillating Granulators make quality of granules better. The unique Oscillatory rotor action ensures High output and efficient granulation. The quality of tablet is determined by the virtue of the granules used for its compression. Here the product is pressed through a sieve with a specially shaped rotor-arm to obtain a desired particle size.This process results in a narrow distribution spectrum as only the product having the right shape, size and position, is broken and passed through the sieve.

 

Features

  • Design as per cGMP
  • All contact parts are SS316 and Non contact parts are SS304
  • Quality & percentage of granules can be achieved better compared to other processing machineries like Multi Mill and Comminuting Mill.
  • Uniformly granulation and fewer fines of wet material and Dry materials.
  • Screen – Available in different size / durable / cost effective.
  • AC Variable Frequency Drive – OPTIONAL at extra cost.
  • Castors provided for mobility
  • Separate stirrers for dry and wet granulations are provided and they are so designed that the efficiency of granulation process is optimized in each case.
  • The stirrers can also be replaced quickly and easily.
  • Low noise level as per international norms.

 

Model 250 Kg/Hr 500 Kg/Hr
Output capacity (kg/hour) * Up to 250 Up to 500
Rotor speed (Oscill./minute) 180 180
Stirrer size (mm) 130 Dia. x460 L. (1 No.) 130 Dia. x 460 L. (2 Nos.)
Screen size (mm) 490x470 (1 No.) 490x470 (2 Nos.)
Power 1.5Kw/3Ph/440 V 3Kw/3Ph/440 V
Motor 2 Hp 2 Hp x 2 Nos

Ipc/Bin Loader & Tipper

Specification

IPC Bin loader is used for transferring and discharging the material dust free and without human touch in pharmaceutical industries for Load powder in to HSMG bowl, hopper of tablet press, Container of blender, Load tablet in to hopper of blister pack & Coating Machine and as well as used for online sifting and milling.

 

The IPC Bin Loader consists of a main frame, Bin fixing arm, Hydraulic lifting device and pivot base. This main frame move 360 degree on axis and Bin fixing arm move upward and downward in the frame by hydraulic cylinder and power pack system. The moveable container/Bin bringing placed beneath the fixing arm, operate the hydraulic drive system which lifts arm with the container and it raises the container till it gets stops exactly in a position and then it could be unload by opening of butterfly on the whatever next processing equipment.

 

Features:

  • Design as per cGMP
  • All contact parts are SS316 and Non contact parts are SS304
  • Limit switches are provided to stop the hydraulic drive when the stroke is competed.
  • Simple & Convenient Operation, Changeover, Cleanliness, Operator Protection & Ease to Maintenance.
  • Structure cladding is S.S.304 quality and matt finished.
  • Hydraulic power pack system for lifting.
  • Suitable for inline process with Milling, RMG and Sifter.

 

Model : Capacities 25 liters to 1000 liters

Capsule Filling Machine

Semi Automatic Capsule Filling machine

The semi automatic capsule filling machine is user friendly with advanced features. It is designed for precision manufacturing Requirements of modern pharmaceutical procedures. The machine provides a high Degree of automation with higher levels of filling weight accuracy. These machines are suitable for filling capsule of all size with powder, pellets and granules.

 

Salient Features :
  • Design as per cGMP
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Capsule holding dish with aluminum MOC.
  • Automatic declutching of loader when loading ring is full minimizes operator attention and ensures maximum production.
  • A choice of four-auger with a variable speed of filling table provide flexibility achieve accurate weight.
  • Auto drug hoppers in feed mechanism reduce weight variation and improve productivity.
  • Simple structure and low malfunction easy to maintain.

Technical Specification :
Model Single Head Machine
Output 25,000 of 30, 000 capsule per/hour
Electrical main drive 1 HP, 440 Volts, 50 HZ, 700 rpm
Filling drive with reduction gear box 0.5 HP 440 Volts, 3 phase, 50 HZ, 1440
Vacuum pump motor 3 HP, 440 Volts, 3 phase, 50 HZ, 1440 rpm
Vacuum 500 mm (20) of Hg at 1000 Liters /min (30cmf)
Compressed Air 200 Liters/min (8 cfm) at 100 psi
Dimension 1650 mm* 1250 mm* 1650mm* (L*W*H)
Net Weight 550 Kg approx

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