Liquid and Cream Section

 

 

Ointment / Cream / Tooth Paste / Gel Manufacturing Plant

Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.

Fully automatic Ointment, Cream, Tooth Paste, Gel manufacturing plant consisting of

  • Pre determined water phase vessel.
  • Pre determined oil, wax, petroleum jelly phase vessel.
  • Vacuum Homogenizer Mixer vessel.
  • Vacuum Pump
  • Storage vessel
  • Interconnecting pipeline.
  • Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)
  • Integrated automatic control panel.
  • Working Platform

 

Features :

Design compliance with cGMP

  • Integrated Cleaning in Place-CIP.
  • Sterilizing In Place-SIP as an Option.

 

Batch Size

  • Available model 50 Liter to 5000 Liter working Capacity.

 

Materials

  • Product Contact AISI 316L.
  • Food Grade silicon rubber for seal.

 

Water Phase Vessel

  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

 

Wax Phase Vessel

  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

 

Manufacturing Vacuumize Homogenizer Vessel.

  • Jacket for heating & cooling.
  • Vacuumize process.
  • Vessel Inside Pressure (-1 /+2 Bar)
  • Heating Jacket Pressure (-1 /+6 bar)
  • Heating by steam or hot water circulation.
  • Agitator mixer with self pressure Teflon scrapper.
  • Scrapper cleanly working on both side.
  • High speed Homogenizer with toothed Rotor - stator type.
  • RPM sleeplessly with variable speed drive for agitator & Homogenizer.
  • High shear & pressurization of the homogenizer.
  • Thus homogenization of high viscosities up to 400.000 mPas.
  • Homogenizer mounted on lower position in the centre of vessel.
  • Top lid with motorized top lid for lifting & lowering.
  • Safety Interlock process with limit switch.
  • Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

 

Vacuum System

  • Water Ring Vacuum Pump.
  • Vacuum gauge & Vacuum relief valve.

 

Storage Vessel

  • Skid type storage vessel.
  • Bottom cone is Jacket for heating.

 

Inter Connecting Pipe

  • Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
  • Recirculation in manufacturing vessels.
  • Vacuum connecting pipe.

 

Working Platform

  • Rigid structure with anti slipping embossed plat.
  • Made from AISI 304.

 

Controls & Visualization

  • Electric Controls with digital display.
  • Optional PLC Controls with HMI Touch screen.
  • RPM and Process time entries.
  • Temperature controls- Heat/cool.
  • Vacuum start- Stop.
  • Integrated Data Recording for batch.

 

Safety Features

  • Emergency stop button
  • Safety vacuum relief valve & Indicator Gauge.
  • Safety Pressure Valve.
  • Limit switch at top lid

 

Liquid Syrup Manufacturing plan

Preparation Vessels & Tank :
  • Extremely hygienic processing.
  • Least manual handling.
  • Design compliance as per cGMP
  • Capacity up to 10,000 Liter.
  • Product Contact AISI 316L
  • Atmospheric, Vacuum or Pressure Operation.
  • Jacket for heating & cooling.
  • Vessel Inside Pressure (-1 /+2 Bar)
  • Heating Jacket Pressure (-1 /+6 bar)
  • Heating by steam or hot water circulation.
  • Thermal Insulated.
  • Mechanicals or Electro polishing of internal surface Finish.
  • Welded, flanged or hinged type cover
  • Integrated Cleaning in Place-CIP.
  • Sterilizing In Place-SIP as an Option.
  • Portable execution on request.
  • Validation protocols & Instrumentation celebration.

 

Variable Speed Agitation :
  • Agitator can be top or bottom driven or magnetically driven.
  • Propeller type, Anchor type provided with High speed disperser or rotor-stator homogenizer.
  • Single or double mechanical seal.

 

Fully automatic Liquid Syrup Manufacturing Plant consisting of :
  • Sugar Charging / Transfer System.
  • Sugar Melting Vessel with mixing stirrer.
  • Basket Filter & Transfer Pump.
  • Syrup Manufacturing Vessel with stirrer.
  • Inline Homogenizer.
  • Zero Hold up Filter press.
  • Storage Tank with stirrer.
  • Interconnecting pipeline.
  • Transfer Pumps.
  • Integrated automatic control panel.
  • Working Platform.

 

Turn Key Process Line :
  • For production, filtration, transfer and storage solution.
  • Pre reparation vessels.
  • Inline homogenizer.
  • Inter Connecting Pipe
  • Solid or sugar Charging System
  • Working Platform.

 

Automation available, appropriate for the intended process function, including CIP and SIP :
  • Controls of all function by PLC Controls with HMI Touch screen.
  • Level controls by means of capacitance probe or electronic load cells.
  • Digital indication and controls of all process parameters for Process time, agitator speed, temperature, pressure & level.

 

Let Us Contact You

Contact Us

Address : No 217, SIDCO Industrial Estate, North Phase, Ambattur, Chennai – 600 098. India
Phone:– 044 - 26244383, 26244393
Mobile:+91-9962567028, 9962567020
Email Id: reico@relianceinstruments.com

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